Category: Integrator

PREMIER Systems Integrators is a trend setting integration organization with more than 20 years experience creating custom system management networks for automated industrial facilities.  They recently completed a project that was massive in scope, size, and complexity for a global leader in steel manufacturing…and once again, they used ThinManager to tie it all together.

At a total cost of more than $1.4 billion dollars, the newly expanded facility they were tasked with modernizing employs 650 people and produces more than 6 million net tons of steel each year. [...]

The consumer goods packaging industry accounts for more than $2 trillion dollars in annual revenue and is spread across a wide range of applications.  From fast food containers, to paperboard and plastic containers of any shape and size, to molded fiber flatware, these are the products that people worldwide use on a daily basis.

The systems used to run this industry are as varied as the companies that manufacture them.  When a global leader in consumer goods packaging and molded fiber products wanted to overhaul their factory information systems and industrial controls with a consistent system that could be deployed across their 13 facilities in North and South America, they called on PREMIER System Integrators. [...]

Grain elevators are facilities at which grains are received, stored, and then distributed for direct use, process manufacturing, or export. Most facilities, however, are home to other operations such as cleaning, drying, and blending. For the most part, these processes have stayed the same for the last 150 years. Of course, better elevators and facilities have been developed and implemented as time has passed, but the basic engineering has stayed the same. In recent decades though, while those same engineering principles have stayed the same, systems and controls changed and evolved as the expansion of computer technology exploded. [...]

For years, businesses and governments have been talking more and more about the environmental impact of modern industrial manufacturing processes and the costs associated with conventional energy sources such as coal and oil.  That combined with the projected increase in fossil fuel consumption in countries such as China and India has lead to a resurgence of new investment and research in the renewable energy commercialization sector.

Robert Maxfield, the Vice President and Control System Architect of Third Evolution, recently got to see just how cutting edge companies can be in this sector while deploying ThinManager in a new state of the art facility specializing in Biomethane capture and processing.  “Our client originally came to us wanting to implement a Citrix XenDesktop thin client architecture into one of their existing facilities.  Having worked with it before, I knew that ThinManager was much easier to deploy and operate as well as offering greater management capabilities, so I offered to show them proof of concept of our proposed architecture using Wonderware InTouch and ThinManager instead.  After seeing it in person, they were sold.” [...]

For decades, industrial automation in North America has seen consistent growth in both volume as well as technological development.  In many parts of the world, however, there has been a slower adoption rate of these new innovations in the manufacturing sector.  One such innovation, Virtualization, has forced companies to reexamine their stance on waiting to adopt new technologies.

Enter NeoDyne, located in Cork, Ireland.  Specializing in creating production performance monitoring and process improvement solutions, this fifteen year old system integration firm has plunged into these new technologies head first as they continue to modernize facilities across Ireland.  One of their current deployments is a Manufacturing Information System (MIS) at the main processing facility owned and operated by a global leader in the cheese and whey protein market. [...]

In America today, there are currently more than 14,000 operational chemical manufacturing facilities.  Each of them provides their own challenges requiring unique and individually crafted systems to monitor and manage their manufacturing processes.  When beginning a project with zero room for error, deploying the proper resources is critical.

Factory Automation Systems, founded in 1992, has been providing system design, deployment, and management services for a global leader in chemical manufacturing for a decade.  Specializing in Programmable Logic Computer (PLC) integration, Factory Automation Systems partnered with their customer to grow along with their industry while never losing sight of where they started. [...]