Using a single raw material, natural gas, the Georgia based ammonia plant for PotashCorp, PCS Nitrogen, is the largest producer of nitrogen products on the East Coast. Since its start-up in the late 1970’s this plant has become one of the most reli- able ammonia plants in the world, and now produces over 2.8 million tons of ammonia and ammonia based products each year.
The Challenge: Reduce Maintenance and Expansion Costs and Increase Functionality with Zero Downtime
“Ammonia is a commodity chemical and typically the margins are not great,” offers Keith Wilson, Ammonia Technology Manager at PCS Nitrogen, “so the keys to making money are having a very efficient plant and having a very high stream factor. And this plant has had a stream factor in the 98 to 99 percent range for the last three to four years.”